China Leading Aerated Concrete Equipment Manufacturer

we provide a one-stop solution for your autoclaved aerated concrete block and panel making projects, from scheme design to equipment manufacturing, installation, and commissioning after-sales services.

  • Raw materials preparation section

  • Batching & pouring section

  • Precuring & cutting section

  • Grouping & autoclaving section

  • Packing section

    Aerated Concrete Equipment Manufacturer

    Comprehensive Solution Capability

    Feasibility Analysis
    Feasibility Analysis
    Plant Layout Design
    Plant Layout Design and Implementation
    Machine selection and Manufacturing
    Machine Selection and Manufacturing
    Installation and Commissioning
    Machine Installation and Commissioning
    Software Upgrade
    Control System Software Upgrade
    Technical Support
    Online and On-site Technical Support
    AAC Raw Materials Preparation

    1. Raw Materials Preparation Section

    Proper control and management of the raw materials preparation contribute to the production of high-quality AAC materials for construction applications.

    This process involves the following equipment:

    • Jaw crusher

    • Bucket elevator

    • Belt conveyor

    • Ball mill

    • Dust collector

    • Screw conveyor

    • Slurry agitator

    • Slurry pump

    Jaw Crusher

    The jaw crusher has a big crushing ratio and high output, it is mainly used to break and crush aerated concrete materials with a compressive strength less than 320Mpa.

    Ball Mill

    The ball mill grinds and blends the raw materials into a fine powder, ensuring the components are thoroughly mixed and have a consistent particle size distribution.

    Slurry Agitator

    The slurry agitator ensures that the ingredients remain well-mixed and prevent any settling or separation, which could affect the final product's quality.

    2. Batching & Pouring Section

    Proper batching, mixing, and pouring are essential to produce high-quality autoclaved aerated concrete blocks or panels.

    This process involves the following equipment:

    • Powder & Slurry electric scale

    • Aluminium slurry mixing machine

    • Pouring mixer

    • Ferry carriage

    • Bubble removing device

    AAC Batching & Pouring Section
    Aluminium Slurry Mixing Machine
    Aluminium Slurry Mixing Machine

    The goal is to achieve consistent dispersion of aluminum powder and other components to ensure proper expansion and curing during autoclaving.

    AAC Pouring Mixer
    Pouring Mixer

    The pouring mixer is used to evenly mix and fully react the production raw materials, and then pouring the mixed slurry into the mold frame in time.

    Bubble Removing Device
    Bubble Removing Device

    To ensure the structural integrity and uniform density of the AAC blocks, it's important to remove excess air bubbles from the slurry before it sets.

    AAC Block Precuring & Cutting Section

    3. Precuring & Cutting Section

    Both the precuring and cutting steps are crucial for producing high-quality AAC products with consistent properties and dimensions.

    This process involves the following equipment:

    • Mould and side plate

    • Traction machine

    • Friction wheel

    • Oiling system

    • Tilting & demoulding crane

    • Cutting machine

    AAC Block Mould and Side Plate
    Mould and Side Plate

    Side plates are used in conjunction with molds to create the desired shape and size of the AAC blocks. By adjusting plates to produce different blocks.

    AAC Block Tilting and Demoulding Crane
    Tilting and Demoulding Crane

    The tilting and demoulding crane is a specialized equipment designed to handle the delicate process of releasing the cured AAC blocks from the molds.

    Cutting Machine

    The key steps in the AAC manufacturing process is accuratly and cleanly cutting the large block of AAC into individual blocks of desired sizes.

    4. Grouping & Autoclaving Section

    Once the blocks have gained sufficient strength and the chemical reactions are complete, they are grouped together for the autoclaving process.

    This process involves the following equipment:

    • Tilting table

    • Grouping crane

    • Steaming wagon

    • Autoclave

    AAC Block Grouping & Autoclaving Section
    Tilting Table
    Tilting Table

    The tilting table facilitates work to make the AAC block turn 90°, efficient and stable turning over, reducing the difficulty and cost of civil construction.

    Grouping Crane
    Grouping Crane

    This equipment is used for smoothly and precisely grouping the newly produced AAC blocks before they are subjected to the autoclaving process.

    Autoclave

    The autoclave is a large-scale pressure vessel for steam curing of aerated concrete blocks. The autoclaving helps AAC blocks achieve their desired characteristics.

    Packing Section

    5. Packing Section

    Proper packaging ensures that the aerated concrete products remain in good condition, maintaining their structural integrity and appearance until they are ready to be used in construction projects.

    This process involves the following equipment:

    • Separator

    • Combination platform

    • Grabber

    • Pallet feeder

    • Chain conveyor

    • Strapping machine

    • Side plate clean machine

    • Side plate roller

    Chain Conveyor
    Chain Conveyor

    The tilting table facilitates the initial casting, mixing, and curing of the blocks before they are ready for autoclaving, and packaging.

    Grabber
    Grabber

    The tilting table facilitates the initial casting, mixing, and curing of the blocks before they are ready for autoclaving, and packaging.

    Strapping Machine
    Strapping Machine

    The tilting table facilitates the initial casting, mixing, and curing of the blocks before they are ready for autoclaving, and packaging.

    Automation System

    Electrical Components
    Stability

    All electrical components of our equipment are imported brands, Schneider inverters, Omron/Pepperl+Fuchs switches, and Siemens programmable controllers PLC.

    Safe Operation
    Safety

    The Schneider motor protector is equipped to avoid damage to the equipment due to current overload, and also equipped with a one-button start-stop function.

    Remote Monitoring
    Integrate

    Can set up centralized management operation stations for each production section, and can realize remote monitoring for management and troubleshooting.

    Starting an AAC Block Plant?

    Unleash your AAC block plant (mini, medium or large size) production potential with our industry-leading equipment. Maximize profits and minimize hassle. Your success story begins here!

    Mini AAC Plant
    Mini AAC plant

    Capacity: 200-500CBM/Day

    Factory area: 3000 -5000 m2

    Main Machine:

    Autoclave: 1–2 units

    Cutting Machine: 1

    Mould and Side Plate: 20–25 Sets

    Other Machine: Each 1 Unite

    Total investment: $400,000 - $1,000,000

      Medium AAC Plant-1
      Medium AAC Plant

      Capacity: 600 -1000CBM/Day

      Factory area: 5000 -10000m2

      Main Machine:

      Autoclave: 3–4 Units

      Cutting Machine: 1-2

      Mould and Side Plate: 30–40 Sets

      Other Machine: Each 1-2 Unites

      Total investment: $1,245,000 - $1,940,000

        Large AAC Plants-1
        Large AAC Plant

        Capacity: 1000 -1500CBM/Day

        Factory area: >10000 m2

        Main Machine:

        Autoclave: 5–6 Units

        Cutting Machine: 2-3

        Mould and Side Plate: 50–70 Sets

        Other Machine: Each 2-3 Units

        Total investment: $2,180,000 - $3,470,000